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Skills

  • Emergency on-site die repair and troubleshooting
  • Process troubleshooting and corrective action development
  • Cross-functional team collaboration
  • Geometric dimensioning and tolerancing
  • Predictive maintenance planning
  • AutoCAD
  • Precision die design
  • Finite Element Analysis (FEA) for die stress testing
  • Continuous improvement methodologies (Kaizen, Six Sigma)
  • Environmental sealing

Work Experiences

  • Conducted root cause analyses for failed dies, leading to a 82% reduction in recurring defects.
  • Developed advanced die materials portfolio with suppliers, resulting in 2016-on-year cost savings of $9.
  • Developed internal processes and plans for mechanical verification, product development, and factory processes.
  • Collaborated with Miscellaneous suppliers to integrate advanced steel coatings, extending die durability by 18%.
  • Created project budgets and cost estimates quickly and accurately, collaborating closely with clients, drafters, and employees to determine the best course of action.
  • Contributed to a 56% increase in overall production efficiency.
  • Delegated tasks to entry-level engineers while keeping a close eye on the work to ensure quality, maintain speed, and meet daily project goals.
  • Created dies for process markets.
  • Achieved a 78% increase in overall process efficiency.
  • Achieved a Excellence Award by leading a team that delivered a complex, multi-part die system for HubSpot ahead of schedule.

Summaries

  • Die Engineer with 6 years of successful team leadership and process improvement experience.
  • Die Engineer with over 12 years of engineering design and implementation experience, including CAD design, 2D, 3D, and Solid Modeling, equipment selection, sizing, design, and equipment test design and execution.
  • Achieved a 38% decrease in recurring die failures.
  • Strengths in process improvement and cross-functional collaboration backed up by Miscellaneous training.
  • Accomplished in mentoring junior staff engineers.
  • Clear understanding of team leadership and vendor management as well as strategic planning training.
  • Dedicated to learning, growing, and succeeding in Miscellaneous.
  • Accomplished leader with a proven ability to spearhead process changes that result in 18% reductions in labor hours and improved overall operational efficiency.
  • Strong experience designing DC and AC power electronics systems.
  • Achieved recognition for enhancing die designs.

Accomplishments

  • Collaborated with team of 5 in the development of framework.
  • Engineered die modifications for multiple product lines, increasing production output by 59% while reducing energy costs.
  • Drafted and implemented a die management training curriculum for new hires, reducing common operational errors by 64%.
  • Developed a progressive die that lowered raw material waste by 67%, contributing to overall sustainability efforts.
  • Managed the complete life cycle of dies, from prototyping to production hand-off, yielding 44% in cost savings.
  • Collaborated with cross-functional teams to enhance die designs, earning a President's Club for innovation and significantly improving 82% performance.
  • Created detailed cost-benefit analyses comparing die repairs vs. Replacements, saving $222,000 annually.
  • Completed Six Sigma certification and applied the methodologies to reduce die setup errors by 48% across the plant.
  • Introduced an advanced die inspection process using Workday, reducing quality rejection rates by 68%.
  • Optimized die testing protocols which resulted in a 50% faster approval process without compromising quality standards.

Affiliations

  • Die Design and Metal Stamping Association (DDMSA)
  • Manufacturing Extension Partnership (MEP)
  • Toastmasters
  • Freemason
  • International Die Casting Congress and Exposition (IDCCE)
  • American Foundry Society (AFS)
  • Society of Experimental Mechanics (SEM)
  • Metals Industry Research and Development Center (MIRDC)
  • Fellowship of Materials Processing Engineers (FMPE)
  • Society for Applied Mechanics (SAM)

Certifications

  • SolidWorks Professional Certification – category
  • Additive Manufacturing Certification by Meridian
  • GD&T (Geometric Dimensioning and Tolerancing) Certification
  • Certified ISO/TS 16949 Internal Auditor – Atlanta
  • Injection Molding Professional Certification - Ironclad Systems
  • Predictive Maintenance Specialist Certification
  • Certified Business Analysis Professional (CBAP)
  • SHRM Certified Professional (SHRM-CP)
  • Project Management Professional (PMP)
  • Certified Predictive Maintenance Engineer

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