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Skills

  • Injection mold design
  • Preventive maintenance planning
  • Root cause analysis for defect reduction
  • Environmental Sustainability Initiatives in Manufacturing
  • Automation System Integration in Manufacturing
  • Minimizing unplanned downtime
  • ISO 9001 compliance
  • Tooling Design for Complex Components
  • New Production Technique Development
  • Injection molding process optimization

Work Experiences

  • Achieved a 56% reduction in energy consumption.
  • Completed installation under budget by $2.
  • Coordinated with vendors and suppliers.
  • Cut material usage by 16.
  • Authored training manuals for injection molding machine calibration.
  • Achieved a 38% reduction in workplace incidents.
  • Acted as a liaison between the manufacturing and engineering teams to ensure that tool designs met stringent production demands and quality standards, reducing return rates by 75%.
  • Achieved a 84% reduction in waste.
  • Contributed to a 29% cost-saving in raw materials expenditure.
  • Collaborated with cross-functional teams to design injection molds optimized for complex SAP, achieving a 25% improvement in tool durability.

Summaries

  • Achieved a 57% reduction in waste.
  • Detail-oriented Injection Production Engineer with a proven track record of increasing production capacity by 44% and reducing downtime through preventative maintenance and efficient mold design solutions.
  • Adept in process optimization.
  • Achieved a 67% improvement in overall production yield.
  • Developed programs that reduced unplanned downtime by 54%.
  • Deep understanding of mold failure troubleshooting.
  • Dynamic engineer with expertise in eliminating redundant steps in the production process, which facilitated a 82% cycle time reduction and improved productivity across injection molding operations.
  • Accomplished Injection Production Engineer with a strong background in troubleshooting equipment malfunctions and implementing root cause analysis to reduce production defects by 65%.
  • Collaborative Injection Production Engineer with experience designing molds optimized for high-flow production, responsible for reducing tool failures and improving durability by 68%. Skilled in FMEA and SPC evaluations.
  • Coordinated cross-departmental projects.

Accomplishments

  • Provided technical guidance on mold repairs and troubleshooting using mechanical systems, reducing machine downtime by 60% hours/week.
  • Successfully implemented a kaizen initiative across injection molding operations, achieving a 39% reduction in mold repair time.
  • Improved the production line's operational efficiency through a lean manufacturing initiative, leading to a 54% boost in Tableau output.
  • Engineered effective airflow and cooling designs for complex components, reducing warpage in finished products by 44%.
  • Coordinated new mold trials, testing various materials and resulting in a material cost savings of standard18 per quarter.
  • Implemented real-time data tracking systems for process diagnostics, reducing error-induced downtime by 17 hours per month.
  • Supported cross-functional teams in troubleshooting and resolving production issues, leading to a 42% improvement in product yield.
  • Developed energy-saving strategies in the injection molding facility, cutting plant energy consumption by 52% through equipment upgrades and process improvements.
  • Led the customization of injection molding tooling for a new product line, reducing scrap material by 50% and saving initiative13.
  • Championed continuous improvement projects, resulting in improvements in cycle times by 56% while maintaining product quality.

Affiliations

  • Affiliate, International Society for Automation (ISA) Injection Manufacturing Special Interest Group
  • Speaker, Regional Conference on Lean Manufacturing in Injection Production 2017
  • Member, International Rubber & Plastics Company Federation (IRPCF) 2016 – Present
  • Alumnus, Tooling and Mold Engineering Graduate Certificate Program 2015
  • Professional Member, Institute of Industrial and Systems Engineers (IISE) Seattle Chapter
  • Active Member, Injection Mold Design and Fabrication Cluster Raleigh 2022
  • Recipient, Lean Six Sigma Certification, American Society for Quality (ASQ) 2023
  • Active Member, American Society of Safety Professionals (ASSP) – Plastics Manufacturing Safety Division
  • Membership, Injection Molding Technology Group (IMTG) 2021
  • Co-chair, Continuous Improvement and Lean Manufacturing Forum Boston 2019

Certifications

  • Plastic Materials and Manufacturing Processes Certification – Beacon Labs, 2024
  • Plastics Process Engineer Certification – Brightline, 2017
  • Certified Supply Chain Professional (CSCP) - Ironclad Systems
  • Injection Molding Simulation & Design of Experiments Certification – Summit Group, 2020
  • Certified Production and Inventory Management (CPIM) - Meridian 2017
  • Certified Robotics and Automation Engineer – Brightline, 2019
  • Certified Quality Engineer (CQE) Harbor & Co., 2022
  • Occupational Safety and Health Administration (OSHA) 30-Hour Certified – 2017
  • Six Sigma Green Belt Certification - Meridian - 2015
  • Project Management Professional (PMP) - Summit Group, 2016

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